Battery Pack Assembly
Expert battery pack assembly services from our UK facility. From prototypes to large-scale production, we deliver high quality custom battery assembly with quick turnaround times.
UK Battery Pack Assembly Experts
AceOn offers comprehensive battery pack assembly services from our purpose-built UK manufacturing facility. Our expert team delivers custom battery assembly solutions with quick turnaround times. An experienced workforce combined with the latest machinery means we can offer you high quality battery packs on short lead times.
Our battery pack assembly team can manufacture prototypes, small production runs as well as large scale mass production - all built to international standards.
Our UK battery assembly team can build battery packs which may require other components such as a diode, fuse, polyswitch, PTC, PCM and BMS. We have an in-house machine shop team that can manufacture cases in a variety of different shapes and sizes to meet your exact specifications.
Battery Pack Assembly Services
Comprehensive battery pack manufacturing capabilities to deliver high-quality assembled battery packs for any application
Battery Spot Welding
Battery Pack Gluing
Battery Pack Soldering
Battery Pack Shrinking
Battery Pack Testing
Battery Pack Casing
Battery Pack Potting
Battery Pack Refurbishment
Ultrasonic Welding
Lead Assembly
Battery Pack Assembly Capabilities
Prototype Assembly
Rapid prototyping services to test and validate your battery pack designs before committing to full production.
Scalable Production
From small production runs to large scale mass production, our battery pack assembly facility can handle orders of any size.
Component Integration
Integration of diodes, fuses, polyswitches, PTCs, PCMs and BMS systems into your custom battery assembly.
Custom Enclosures
In-house machine shop capabilities to manufacture custom cases in various shapes and sizes for your battery pack assembly.
Quality Testing
Comprehensive testing protocols ensure every assembled battery pack meets the highest quality and safety standards.
Quick Turnaround
Efficient processes and experienced workforce ensure short lead times on all battery pack assembly orders.
Sectors We Serve
Why Choose AceOn for Battery Pack Assembly
Purpose-Built UK Facility
Our dedicated battery pack assembly facility in the UK is equipped with the latest machinery for high-quality manufacturing.
Experienced Workforce
Our skilled assembly team brings decades of combined experience in battery pack manufacturing and assembly techniques.
Flexible Production
From single prototypes to mass production runs, our battery pack assembly services accommodate orders of any size with consistent quality.
Quick Turnaround Times
Efficient processes and optimised workflows enable us to deliver high-quality battery pack assembly on short lead times.
Battery Pack Assembly FAQ
What battery pack assembly techniques do you use?
We utilise a comprehensive range of battery pack assembly techniques including spot welding, ultrasonic welding, soldering, gluing, shrinking, potting, and casing. Our team selects the optimal technique based on your specific battery chemistry, application requirements, and performance specifications.
What is the minimum order quantity for battery pack assembly?
We have no strict minimum order quantity for our battery pack assembly services. Our facility can handle everything from single prototype units through to large-scale mass production runs. We're happy to work with you at whatever stage your project is at, whether you need one unit for testing or thousands for production.
Can you integrate additional components into the battery pack assembly?
Yes, our battery pack assembly team can integrate a wide range of components including diodes, fuses, polyswitches, PTCs, PCMs, and Battery Management Systems (BMS). We also have an in-house machine shop that can manufacture custom enclosures and cases in various shapes and sizes.
What are your typical lead times for battery pack assembly?
Lead times for battery pack assembly vary depending on order complexity and volume. Our purpose-built UK facility and experienced workforce enable us to provide quick turnaround times on most orders. Contact us with your specific requirements for an accurate timeline estimate.
Do you offer battery pack refurbishment services?
Yes, we offer battery pack refurbishment as part of our assembly services. This can include cell replacement, re-shrinking, re-casing, and testing to restore battery packs to full working condition. This is often a cost-effective alternative to complete replacement.
Ready to Start Your Battery Pack Assembly Project?
Contact our expert team today to discuss your battery pack assembly requirements and get a quote for your project.