Battery Pack Design
Custom battery pack design according to your power requirements, budget and time-frame.
Read MoreBattery Pack Manufacturing
We specialise in battery pack manufacturing, which includes the design, customisation, and building of battery packs for your business. We can meet the precise specifications of your applications and design a complete system to power your business to success, guaranteeing durability, affordability, and efficiency.
Fast Track
Need it fast? Express Lane: Prototype in 7 days
Send us your technical drawing or sample and our engineering team handles the rest – from design to fabrication in just 7 days.
Learn MoreOur Expertise
Why AceOn – The UK's Leading Battery Pack Manufacturers
30+ Years of Excellence
At AceOn, we have been leading the way in UK-based battery pack manufacturing since the 1990s. Our team has decades of experience working with clients from numerous sectors, including the automotive, health, engineering, and defence industries.
Sustainable Manufacturing
We are also 100% committed to sustainable manufacturing processes as part of our long-term targets. All of our battery packs are manufactured and assembled at our plant in Telford.
Fast UK Distribution
We can distribute packs throughout the UK quickly and effectively, with a short turnaround time on all orders. Our central location enables rapid delivery nationwide.
Our Process
Battery Pack Manufacturing – How it Works
If you're keen to work with the UK's battery pack manufacturing experts, we'd love to hear from you. Below is how the procedure works if you're keen to partner with AceOn for your custom battery pack requirements:
1
Proposal
The first step is to bring your proposal to us. At AceOn, we create custom battery packs for all commercial and industrial use cases, and no project is too big or small. At the proposal stage, you can explain to us what you're looking for and how it will be used, and our experts will advise and recommend the best solution for your business.
2
Design
Our design process is thorough and fully comprehensive. Our design team will be in touch with you from the very start to recommend the best battery packs and chemicals for your intended use case. We work with many of the biggest battery providers in the world and we have access to excellent value stock, so putting together a custom pack to suit your requirements will be straightforward and cost-effective.
3
Assembly
We have been assembling battery packs in the Midlands since the 1990s. Our move to our warehouse in Telford means that we have optimal space and equipment to produce the very best custom battery packs in the UK market. Our team works from high-detailed designs and drawings to create bespoke, high-quality battery packs that precisely meet your expectations. The first stage is to create a 'first-off assembly,' which is internally reviewed by experts and then externally with our clients. If the prototype is agreed upon by all parties, we move onto full-scale production and create the custom pack to your order requirements.
4
Quality Testing
A crucial element of our battery pack manufacturing process is quality testing. Before we distribute any custom packs to our clients, they undergo rigorous in-house quality testing to ensure they are safe and up to standard. Any issues are reported back to the manufacturing team and resolved before the custom pack is dispatched.
5
Support and Monitoring
While our custom packs are built to last, and we have years of happy clients across numerous sectors, we offer full support and monitoring throughout the lifespan of every AceOn custom battery pack. Our experts are on hand to answer any queries that you have while using our custom packs, and if anything goes wrong with your order, we will help you put it right.
Our Capabilities
Custom Battery Pack Solutions
We can customise the battery pack manufacturing process to meet the specific requirements of your business and application use case. We regularly manufacture the following custom battery packs for the UK market:
Custom Lithium-ion Battery Packs
The most prevalent lithium chemistries we work with include Li-Ion (NMC, NCA, MN, CO), Li-Polymer & LTO (Lithium Titanium Oxide). Our custom lithium battery packs serve numerous industries, from transportation to health care. Our expert battery manufacturers are not restricted to the above chemicals, so please advise if you have other specifications that you would like us to meet.
Custom NiMH Battery Packs
Though not as popular as they once were, custom Nickel Metal Hydride (NiMH) battery packs are still requested by many of our clients. Often in the form of button cells or cylindrical formats, we can manufacture NiMH battery packs for various use cases, adhering to the strictest safety guidelines and ensuring they're safe for use in ATEX environments.
Custom Lithium Thionyl Chloride Packs
Growing trends in the battery industry have leaned towards the use of Lithium Thionyl Chloride (Li-SOCl2) batteries in various applications. Energy-dense, wide operating temperature range and low self discharge rates, these cells are a cost-effective solution for many businesses, particularly those with devices requiring long-term, reliable power energy storage requirements. Contact us today for bespoke Lithium Thionyl Chloride manufacturing in the UK market.
Industries
Sectors We Serve
Contact AceOn Group Today for Custom Battery Pack Manufacturing in the UK
AceOn is one of the UK's leading battery manufacturing firms, specialising in custom, bespoke packs for multiple use cases and applications. We serve numerous UK sectors, including military, health, and education facilities throughout the country.
Got Questions?
Battery Manufacturing FAQ
What is the minimum order quantity from AceOn?
This depends on various factors – get in touch with one of our battery experts today to explain the scope of your project and to see if we can help you deliver.
Where is your battery manufacturing plant based?
AceOn's state-of-the-art battery manufacturing plant is based in Telford, and we're the leading producer of batteries in the Midlands. We also have a satellite office in Solihull for sales and support.
Where can I find out more information about battery manufacturing in the UK?
The easiest option is to call our support team on the number provided above – we can guide you on the best custom battery packs for your intended application. We also offer advice on the best chemicals for your proposed use case.
Explore More
Read More About Battery Pack Manufacturing...
Battery Pack Assembly
UK custom battery assembly with quick turnaround from our purpose-built facility.
Read MoreBattery Pack Configurations
How to configure your battery pack with custom cell connections and arrangements.
Read MoreLithium-ion Battery Pack Manufacturing
Custom Li-ion battery pack manufacturing for EVs, electronics, and energy storage.
Read MoreTechnical Battery Pack Support
In-house technical team with electronics, mechanical and design engineers.
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